ULTRASONIC CLEANING

WHAT IS ULTRASONIC CLEANING?

Ultrasonic cleaning is a highly effective method for removing contaminants such as grease, dirt, oils, and particles from a wide range of materials, including metals, plastics, glass, and ceramics. It uses high-frequency sound waves, typically in the range of 20–40 kHz, to create microscopic bubbles in a liquid cleaning solution. These bubbles implode upon contact with surfaces, generating tiny but powerful cleaning forces that reach into even the smallest crevices.

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- Thorough cleaning: Reaches into tiny holes, grooves, and crevices for complete removal of contaminants.
- Non-destructive: Gentle on delicate or intricate components that may be damaged by manual cleaning.
- Time-efficient: Cleans multiple items simultaneously, reducing labor and processing time.
- Versatile: Effective on a wide range of materials and contaminants.
- Environmentally friendly: Uses biodegradable cleaning solutions and reduces the need for harsh chemicals.
- Consistent results: Delivers uniform cleaning across parts for enhanced quality and reliability.
Typical Ultrasonic Cleaning Process
1. Preparation:
  - Select the appropriate cleaning solution for the material and contaminants.
  - Fill the ultrasonic cleaning tank with the solution.
2. Loading:
  - Place items in the cleaning basket or directly into the tank, ensuring they are not touching each other to allow full exposure to the sound waves.
3. Cleaning:
  - Activate the ultrasonic machine, setting the required frequency and time based on the material and level of contamination.
  - The machine generates ultrasonic waves that create cavitation bubbles to clean the surfaces.
4. Rinsing:
  - Remove the items and rinse them with water to eliminate any residual cleaning solution.
5. Drying:
  - Dry the cleaned items using air drying, heat, or other methods to prevent water spots or residue.
6. Inspection:
  - Check the items to ensure they are fully cleaned and meet the required standards