ULTRASONIC CLEANING
WHAT IS ULTRASONIC CLEANING?
Ultrasonic cleaning is a highly effective method for removing contaminants such as grease, dirt, oils, and particles from a wide range of materials, including metals, plastics, glass, and ceramics. It uses high-frequency sound waves, typically in the range of 20–40 kHz, to create microscopic bubbles in a liquid cleaning solution. These bubbles implode upon contact with surfaces, generating tiny but powerful cleaning forces that reach into even the smallest crevices.
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Thorough cleaning: Reaches into tiny holes, grooves, and crevices for complete removal of contaminants.
Non-destructive: Gentle on delicate or intricate components that may be damaged by manual cleaning.
Time-efficient: Cleans multiple items simultaneously, reducing labor and processing time.
Versatile: Effective on a wide range of materials and contaminants.
Environmentally friendly: Uses biodegradable cleaning solutions and reduces the need for harsh chemicals.
Consistent results: Delivers uniform cleaning across parts for enhanced quality and reliability.
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Typical Ultrasonic Cleaning Process
Preparation:
Select the appropriate cleaning solution for the material and contaminants.
Fill the ultrasonic cleaning tank with the solution.
Loading:
Place items in the cleaning basket or directly into the tank, ensuring they are not touching each other to allow full exposure to the sound waves.
Cleaning:
Activate the ultrasonic machine, setting the required frequency and time based on the material and level of contamination.
The machine generates ultrasonic waves that create cavitation bubbles to clean the surfaces.
Rinsing:
Remove the items and rinse them with water to eliminate any residual cleaning solution.
Drying:
Dry the cleaned items using air drying, heat, or other methods to prevent water spots or residue.
Inspection:
Check the items to ensure they are fully cleaned and meet the required standards
