Transform Your Plastic Components
with Vapor Polishing

WHAT IS VAPOR POLISHING?

Vapor polishing is a process used to smooth and enhance the surface of plastic components by exposing them to a solvent vapor. The solvent interacts with the plastic surface, causing it to soften and eliminate microscopic roughness, resulting in a smoother, clearer finish.

This method is particularly valuable when high optical clarity or a refined surface is required. Vapor polishing helps remove imperfections such as micro-scratches, tool marks, or surface roughness left from manufacturing processes like machining or injection molding. It is an effective way to improve the aesthetics and functionality of plastic components without the risk of damaging delicate surfaces, which can occur with abrasive polishing techniques.

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- Improved Optical Clarity: Ideal for clear or transparent plastic parts.
- Enhanced Surface Smoothness: Helps reduce or eliminate visible imperfections.
- No Contact with the Surface: Unlike mechanical polishing, vapor polishing doesn’t require physical contact with the part, avoiding risks of scratching or damaging delicate surfaces.
- Cost-Effective: Can be more cost-effective than other polishing methods, especially for small or complex parts.
- Preparation: The plastic part is placed in a sealed chamber with controlled exposure to a solvent vapor (usually something like isopropyl alcohol or acetone).
- Exposure: The vapor interacts with the surface of the part, causing it to soften slightly.
- Smoothing: As the part remains in the vapor for a short period, the solvent dissolves the outermost layer of plastic, which smooths the surface.
- Cooling: Once the desired smoothness is achieved, the part is removed and allowed to cool and harden.
- Medical Device Manufacturing: Ensures smooth, clear, and functional surfaces on components like casings, fluid pathways, and connectors.
- Consumer Electronics: Especially for transparent or high-visibility parts such as screens or plastic enclosures.
- Automotive: Used for polishing parts like light lenses and other components requiring clarity and smoothness.
- Aerospace: Components like windows or other plastic parts that require both strength and clarity.